Ultrasonic cleaning equipment is typically used to improve the maintenance and cleaning processes of manufacturing parts. Ultrasonic cleaning helps to create greater efficiency and quality for a company because the parts are cleaned in a more reliable way by an automated method than a human could perform. With ultrasonic cleaning equipment, a tank of special soap is scrubbed over every nook and cranny of the industrial manufacturing parts, as an intense vacuum pressure removes all debris. As a result, the parts get a superior cleaning. Here are three tips to ensure that you use your ultrasonic cleaning equipment to its full potential.
1) Make sure that you set the equipment at the correct temperature
The temperature at which you operate your ultrasonic cleaning equipment is crucial. If you set the cleaning equipment to a temperature that isn't right for a particular piece, you could run the risk of damaging that part beyond repair. The best microscopic cleaning is achieved within a temperature range of 130 degrees to 180 degrees F. However, it's important to consider the actual part that you are cleaning to be certain that you use the proper heat. Be sure to check the manufacturer's specifications for the exact temperature ranges that you should utilize.
2) Confirm that you have the proper cleaning solution
The soap is just as vital to the cleaning procedure as the process itself. You should take the time to confirm that the cleaning solution has the right chemistry. Different kinds of solutions are necessary for various parts, so be sure to use the right one for the job. Always check that the pH level is precise. A pH level that is too high could cause some metals to rust or break down. Parts with thin layers or copper filaments require a neutral pH cleaning solution. Similar to the temperature range, you can consult the manufacturer to ensure that your soap is at the correct levels to adequately clean the parts.
3) Use the right amount of power for the specific parts that you are cleaning
The lighter the part is, the less power your ultrasonic cleaning equipment will need to use. This is because heavier parts often consume more energy during the process than smaller pieces do. Furthermore, the extent of the cleaning that is needed should also be taken into consideration. The ultrasonic cleaning equipment will need to utilize more power to clean a part that is covered in a significant amount of caked-on substances. On the other hand, you can use less energy to remove dust and other lighter particles.
As with any manufacturing process that is used properly, ultrasonic cleaning equipment can be a great asset to a company's efficiency and operating quality. The tips above will help you get the most benefit from your ultrasonic cleaning equipment.